How to Connect a Solar Panel Blanket to a DC-DC Charger

Modified on Mon, 9 Jun at 5:26 PM

Using a solar panel blanket with a DC-DC charger is a great way to keep your auxiliary battery charged while camping or touring. This setup helps maintain battery health and ensures your fridge, lights, and other 12V gear stay powered up — even when your vehicle's engine is off.

Below is a step-by-step guide to safely connect your solar blanket to your DC-DC charger.


✅ What You’ll Need

  • Solar panel blanket (usually 100W–300W)

  • DC-DC charger with MPPT (e.g., Redarc, Victron, Enerdrive, Projecta, etc.)

  • Solar Anderson plug or MC4 connectors

  • Regulator-free solar panel (DC-DC charger already regulates solar input)

  • Solar extension cable (optional for extra reach)

  • Correct fuse or circuit breaker (if not integrated)

  • Multimeter (for voltage checks)


⚙️ Step-by-Step Instructions

1. Check Your DC-DC Charger’s Solar Input Specs

Before you plug anything in, check the charger’s manual for:

  • Max solar voltage input (often 25V–32V)

  • Max wattage supported

  • Connector type (e.g., Anderson, MC4)

⚠️ Important: Use an unregulated solar blanket. The DC-DC charger has its own MPPT regulator, and adding another can interfere with performance or damage the system.


2. Lay Out the Solar Blanket in Direct Sunlight

  • Place the blanket flat and angled toward the sun for best performance.

  • Make sure it’s clean and free from shading.


3. Connect the Solar Blanket to the DC-DC Charger

  • Plug the solar blanket's output lead (usually Anderson or MC4) into the solar input port of your DC-DC charger.

  • Use an extension lead if the blanket is far from the vehicle.

✅ Tip: If using MC4 connectors, ensure polarity is correct — positive to positive, negative to negative.


4. Verify Solar Input on the DC-DC Charger

Once connected:

  • Check the charger display or LED indicator to confirm it's receiving solar input.

  • Use a multimeter if unsure — expect 18V–22V for a typical 12V blanket.


5. Charging Begins Automatically

When sunlight is strong enough and the charger detects suitable conditions:

  • The charger will begin converting solar power to charge your auxiliary battery.

  • Most units will prioritise solar over vehicle alternator if both are connected.


? Troubleshooting Tips

IssuePossible Fix
No solar input detectedCheck if the solar blanket is unregulated and plugged into the correct port.
Low charge ratesMake sure there’s no shading. Reposition the blanket.
Voltage too highYour solar blanket may be designed for a 24V system — ensure it’s suitable for 12V systems.
Fuse keeps blowingCheck the fuse rating and inspect cables for shorts.

? Final Safety Notes

  • Fuse your solar cable if it runs more than a metre or enters the vehicle.

  • Avoid folding the blanket while connected to the charger.

  • Don’t mix regulated and unregulated solar sources into a DC-DC charger.

  • Secure all cables to avoid damage in wind or by foot traffic.



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